Wire Harness Manufacturing in Manchester

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At LCA Group, we focus on providing expertly crafted wiring harness solutions designed to meet the precise needs of today’s industries.

With more than 35 years of experience and a reputation grounded in technical expertise, we have established ourselves as a dependable partner for sectors requiring high-quality, fully certified wiring harness assemblies. Explore how our tailored services can assist your project from initial design through to installation. Continue reading for further details.

If you are looking for a progressive, reliable team to optimise your production or improve your electrical systems’ performance, you’ve come to the right place. Our dedication to automation and rigorous quality standards guarantees dependable results.

Precision Craftsmanship for Bespoke Harness Solutions

Every harness we manufacture at LCA Group is customised to fit the unique demands of your application. Our Manchester-based team collaborates closely with you to develop bespoke wiring harnesses that integrate seamlessly into wider systems.

By utilising advanced technologies and a precise approach, we deliver cable harnesses that are technically accurate, installation-ready, and built for enduring reliability. We focus on precision to make sure every harness assembly is not just a product, but a dependable solution designed to work even in tough conditions.

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From Initial Concept to Detailed Specification – Our Engineering Approach

Our workflow converts your technical needs into comprehensive wiring harness specifications, ensuring every assembly is crafted with precision and tailored to your operational demands. Whether you provide detailed schematics or export files, our engineers adapt flexibly to your preferred processes.

Data Interpretation

We start by importing your design documents, commonly CAD exports or .CSV files accurately identifying wire types, lengths, and configurations.

Technical Review

Our engineering team validates each design, confirming system compatibility while optimising layout, durability, and ease of installation.

Collaborative Refinement

We partner with you to finalise aspects such as termination methods, labelling, and insulation, conducting thorough quality checks before manufacturing begins.

This disciplined method guarantees that every wiring harness we deliver is precise, dependable, and ready for flawless system integration.

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Advanced Automated Manufacturing Capabilities

At LCA Group, we have committed significant investment in cutting-edge automation to satisfy the increasing need for precision and efficiency in wiring harness production. Our KOMAX Zeta 640 system fully automates cable processing, handling everything from cutting and stripping to crimping, marking, and sequencing with outstanding speed and accuracy.

This technology enables us to produce high-volume, consistent harness assemblies with minimal variation, accommodating projects ranging from single units to large-scale production runs. By reducing manual intervention and improving process dependability, we support organisations in Manchester to accelerate project delivery without compromising quality, technical standards, or long-term reliability.

Delivering Speed and Accuracy Through Automation

Automation allows us to manufacture wiring harnesses rapidly while maintaining a consistently high level of quality across diverse production volumes and specifications. The KOMAX system precisely cuts and terminates each wire, reducing waste and the likelihood of rework.

Every batch undergoes thorough inspection to comply with ISO 9001 and IPC620 standards, ensuring dependable quality throughout. This process helps you get faster delivery, lower costs, consistent quality, and guaranteed compliance, while keeping the precision and detail needed for complex installations.

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Wiring Harness Installation and Integration Support

Our commitment extends beyond manufacturing; we provide ongoing Support during installation and integration to ensure each cable harness performs as designed within its operational environment. Whether your installation involves control panels, machinery or broader systems, our team offers practical assistance to ease implementation and reduce disruptions.

We supply detailed project handover documents, including wiring schematics, cable schedules and configuration guides customised to your installation needs. For more intricate or sensitive systems, on-site support is available to aid with physical integration and final testing. By delivering this comprehensive post-manufacturing service, we help Manchester businesses achieve smoother project execution, reduce commissioning challenges and guarantee that every harness assembly functions exactly as intended.

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Why Manchester’s Leading Businesses Choose LCA Group?

Choosing the right partner for Wiring Harness Manufacturing requires more than just sourcing components. It demands trust, precision, and proven expertise. At LCA Group, we have cultivated long-lasting relationships with manufacturers across Manchester by delivering tailored and dependable harness solutions that consistently meet the ever-changing demands of the industry.

What truly sets us apart is our investment in advanced automation. Our KOMAX Zeta 640 system enables rapid production of wiring harnesses with excellent repeatability and minimal errors. In addition, our commitment to certified quality means we meet the rigorous standards of ISO 9001 and IPC620, ensuring every harness assembly upholds the highest levels of workmanship and reliability.

Security is another cornerstone of our offering. With government-level clearances and Cyber Essentials Plus certification, we are entrusted with sensitive and high-specification projects. Our team of over 100 experienced engineers applies their deep industry expertise at every stage, from initial planning to final delivery.

Partnering with LCA Group means working with a trusted team that understands your requirements and responds quickly without ever compromising on quality or professionalism.

Ready to Start Your Project? Contact Us Today

If you require a dependable partner for precision wiring harnesses or expert assistance with complex cable assembly projects, we are ready to support you. At LCA Group, we value accuracy, responsiveness, and transparent communication. Our team is available to discuss your requirements and offer customised guidance to suit your application. You can contact us on 01244 530 531 or email enquiries@lcagroup.co.uk.

If you prefer to outline your project details in writing, please use our online contact form to begin. Whether you are planning a new installation or upgrading existing equipment, we are here to assist you throughout every stage, from concept through to completion.

FAQ’s

Do you manufacture wire harnesses in Manchester?

Yes, we manufacture wire harnesses right here in Manchester. Our facility combines skilled craftsmanship with advanced automation to deliver precise and reliable wiring harnesses. Whether you need one-off prototypes or high-volume production, we tailor each harness to meet your exact specifications and ensure consistent quality throughout every stage of manufacturing.

What quality standards do you meet?

Our manufacturing processes comply with stringent quality standards such as ISO 9001 and IPC620, ensuring the highest levels of workmanship and reliability. Additionally, we maintain government-level security clearances and hold Cyber Essentials Plus certification. These credentials reflect our commitment to delivering wiring harnesses that meet rigorous technical, safety, and security criteria.

How do I request a quote?

To request a quote, simply contact our team by phone on 01244 530 531 or email enquiries@lcagroup.co.uk. Alternatively, you can use the contact form on our website to submit your project details. We aim to respond promptly with tailored pricing and timelines based on your specific wiring harness requirements.

What industries do you serve?

We serve a diverse range of industries, including nuclear, defence and aerospace, power and renewables, process industries, intralogistics, and original equipment manufacturing. Our extensive experience in highly regulated and technically demanding sectors means we understand the specific compliance and quality requirements necessary to deliver safe, efficient, and reliable wiring harness solutions.

Can you handle both prototyping and full production?

Absolutely. We support clients from initial prototyping through to full-scale production runs. Our flexible manufacturing approach allows us to accommodate bespoke one-off harnesses as well as large batch orders. By combining skilled engineering with state-of-the-art automation, we deliver fast turnaround times without compromising quality or precision at any production volume.