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Wiring Looms & Harnesses

Our fully automated Wiring Looms preparation service allows you save time and boost productivity.

At LCA Group, we can produce fully prepared cut-to– length inkjet conductor marked, stripped, crimped, cable identified and sequenced control panel cables on a fast turnaround basis and at competitive pricing. Maximise efficiency and reduce production time with our fully automated wiring harnesses services – the smarter solution for Wiring loom manufacturer and harnesses.

Our Wiring Looms preparation Services provide the following benefits:

  • Reliable and accurate work with high-quality finish
  • Repeatable process
  • Fast turnaround times, for multiple sets
  • Batched & sequenced cables
  • ISO 9001 quality assured
  • IPC620 trained and certified team members
  • Competitive pricing
  • Improved productivity and efficiency
  • Removes wastage of cable

All we require is your data file exported from your CAE system, or a completed .CSV template. Whether you’re manufacturing control panels or custom wiring looms & harnesses, trust our expert team to deliver precision, speed, and reliability every time.

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What Is Automated Cable (Wiring Loom Manufacturer) Preparation?

Guaranteed accuracy, speed and cost efficiencies.

In 2022, we invested in a Komax Zeta 640 cable preparation centre for our looms Manufacturing facility. The KOMAX is specifically designed for the fully automated preparation of control panel cabling and for use across other industries. The benefits of using automated cable preparation machinery are unparalleled accuracy, speed, and cost efficiencies.

This technology ensures consistent, high-quality results for Wiring loom manufacturer, wiring harnesses, and complex wiring assemblies. From a single Wire Looms to high-volume harness production, automation transforms the way you build and scale. At LCA Group, our automated preparation supports the growing demand for complex wiring solutions and helps manufacturers stay competitive in today’s fast-paced market. By integrating wiring automation, we free up skilled labour for more complex tasks and streamline overall workflow.

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How does Wiring loom manufacturer work

Our streamlined process ensures fast, reliable production of wire harnesses, looms, and custom wiring harness assemblies. Our services are designed to support manufacturers across industries who require high-quality, repeatable results for their wiring harness assemblies. At LCA Group, developed automated system ensures consistency, accuracy, and speed from one-off projects to large-scale production runs.

Whether you’re Building Control Panels or complex Wiring loom manufacturer, we handle the prep so you can focus on installation and integration. You get premium-quality services that save you time, reduce errors, and enhance overall efficiency.

There are three steps to complete if you would like to outsource the preparation of your cables:

  • List your cable requirements or request a .CSV template to complete. Some 3D CAE systems have export functions to download the required data.
  • Request a quote, submitting the file. Someone will respond to you within 24 hours with a quote and exact completion date.
  • The data is uploaded into KOMAX Zeta 640 and press start!
  • Each batch of wiring harness assemblies undergo a strict quality inspection, ensuring compliance with ISO 9001 standards and IPC620 workmanship criteria.
  • Once approved, your cables are batched, sequenced, and carefully packaged for delivery—ready to be installed directly into your panels or systems.
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Engineering and design

The key to a high quality, reliable and efficient project starts with skilled engineering design.

Installation

We provide expert Electrical, Control and Instrumentation (EC&I) site installations. Our experienced team deliver excellent results, always.

Support

Whether you need support for your project from start to finish or a one-off instance, we ensure a hassle-free experience.

Manufacturing

Blending state-of-the-art automation equipment with craftsmanship for exceptional results, every time.

Panel Modification Services

Case studies

More Case Studies

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